Forgepoint

By Engineers · For Engineers · No Sales


Forgepoint Mechanical Design — mechanical design consultancy run by engineers, for engineers. Fast-paced turnarounds, diligent quality work, and expert assistance at any stage of your project. No sales, no padding. Just solid engineering. Free initial consultation on every enquiry.

Mechanical Consultancy Rapid Prototyping FEA & Fluid Analysis Fabrication Drawing Packs Industrial Automation Structural Design HVAC & Air Handling Process Pipework 3D Printing Parts Acquisition Custom Software Calculation Packages Consultancy Reports Pressure Equipment Design Failure Analysis Design Optimisation Expert Opinion Reports Mobile Welding & Fabrication RAMS & Procedures Full Project Management Site Surveys & Supervision Remote Software Training Equipment Procurement Fabrication Network Controls & Electrical Mechanical Consultancy Rapid Prototyping FEA & Fluid Analysis Fabrication Drawing Packs Industrial Automation Structural Design HVAC & Air Handling Process Pipework 3D Printing Parts Acquisition Custom Software Calculation Packages Consultancy Reports Pressure Equipment Design Failure Analysis Design Optimisation Expert Opinion Reports Mobile Welding & Fabrication RAMS & Procedures Full Project Management Site Surveys & Supervision Remote Software Training Equipment Procurement Fabrication Network Controls & Electrical
By engineers, for engineers — you speak directly to whoever is doing the work Fast-paced turnarounds to solve urgent situations without compromising on quality Diligent, thorough work delivered to a standard we'd stake our name on Expert assistance at any stage of project delivery — from brief through to commissioning No account managers, no upselling — flat rate, transparent fees, no surprises

01 — Core Offer

What We
Deliver

CNC precision machining
Express Parts Service

◆ Precision Parts — Designed, Manufactured & Delivered

CNC Parts.
Brief to
Component.

From a sketch or a 3D file to a finished component delivered to your site. Forgepoint manages the complete supply chain — design, manufacture and logistics — coordinated through our vetted precision engineering network. No project office, no mark-up layers. Just competitive pricing and a single point of contact.

CNC Milling
CNC Turning & Lathe Work
Laser Cutting & Profiling
Wire EDM
Surface Grinding
Sheet Metal Fabrication
Materials Available
Mild SteelStainless 304 / 316Aluminium BrassCopperTitanium Nylon / PA66Acetal / POMPEEKPTFE
01
Brief us or send your fileSTEP, IGES, DXF, SolidWorks, or a sketch — we work with whatever you have
02
Quote within 24 hoursCompetitive pricing sourced from our precision engineering network
03
Manufacture & deliveryWe coordinate manufacture, quality check and deliver direct to your site. Mill certificates and material traceability documentation available on request.
Express turnarounds available Single prototypes to production runs Transparent network pricing UK-wide delivery Mill certs & traceability docs available on request
Call to Discuss a Part  →  07549 032776

◆ On-Site Repairs & Fabrication — North West & Beyond

Mobile Welding.
Your Site.
No Waiting.

When a machine is down, a structure has failed or a modification needs doing now, workshop turnaround time is not an option. Forgepoint attends site directly — own van, own equipment, fully insured — to carry out welding repairs, structural modifications and bespoke fabrication at your facility. Single point of contact from the call to the repair.

MIG Welding
TIG Welding — Steel, Stainless & Aluminium
Arc / MMA Welding
Structural Steel Modifications
Pipework Rectification & Tie-Ins
Bespoke Fabrication & Brackets
Machine Base & Frame Repairs
Gate, Handrail & Access Steelwork
01
Call and describe the jobGive us the details — we'll confirm whether we can attend and provide a ballpark on the call
02
We attend siteOwn van, own equipment — direct to you. North West as a priority, wider UK as required. Emergency attendance where the job demands it.
03
Job done, back in serviceRepair, modification or fabrication completed on-site. Where the design needs documenting, we can provide a drawing or report to follow.
Own van & equipment North West base — UK-wide Mild steel · Stainless · Aluminium Emergency call-out considered Design drawings available on request
Call to Discuss a Job  →  07549 032776
Mobile welding and fabrication on site
Mobile Site Service

02 — Services

Full Spectrum
Mechanical Design

S — 01
3D Modelling & CAD

Part and assembly modelling from concept through to production-ready geometry. SolidWorks-based workflow with full design intent documentation.

S — 02
Drawing Packs

Complete fabrication packages including GAs, detail drawings, BOMs, and section views. Third-angle projection, toleranced to BS 8888.

S — 03
FEA Analysis

Finite element analysis using SolidWorks Simulation for structural integrity, stress distribution, deflection, and fatigue assessment under static and dynamic loading conditions.

S — 04
Fluid & Thermal Analysis

CFD and thermodynamic modelling for duct systems, heat exchangers, pressure vessels, and HVAC applications including psychrometric analysis. Fluid simulation carried out within SolidWorks Flow Simulation.

S — 05
Industrial Automation

Floor plan layout, equipment positioning, robotic cell design, and general arrangement drawings for automated manufacturing environments.

S — 06
Structural Fabrication

Steelwork design and full fabrication packs for bespoke structural assemblies — platforms, access structures, frames, and support systems.

S — 07
HVAC & Air Handling

System design, equipment selection, and ductwork arrangement for industrial air handling and dehumidification applications at any scale.

S — 08
Process Pipework

Design and fabrication drawing packs for pressurised pipe systems including flanged assemblies, valve stations, and condensate circuits.

S — 09
Technical Documentation

Proposals, specifications, design reports, and client-facing technical documents. Clear, precise, and professionally presented.

S — 10
3D Printing

Rapid physical prototypes direct from CAD — functional concept models, fitment checks, and presentation parts. FDM and resin processes available, with material selection guidance for your application.

S — 11
Parts Acquisition

We source and procure standard and non-standard components on your behalf — fasteners, bearings, seals, valves, structural sections, and proprietary parts. Saves you time and leverages our supplier network.

S — 12
Custom Software

Bespoke tools and applications built to automate engineering processes — calculation engines, data pipelines, reporting tools, and workflow automation. We scope, build, and deliver working software tailored to your operation.

S — 13
Calculation Packages

Structured engineering calculation sets to justify or advise on a design — load cases, thermal performance, fluid dynamics, structural assessment, and more. Delivered in a clear, auditable format suitable for client submission or regulatory review.

S — 14
Consultancy Reports

Formal engineering reports covering feasibility studies, design reviews, failure investigations, and technical due diligence. Written for technical and non-technical audiences, with clear conclusions and actionable recommendations. See also S-21 for expert opinion reports prepared for legal or insurance purposes.

S — 15
Equipment Specification & Sourcing

We don't sell equipment — we specify the right product for your application and gather competitive quotations from our established supplier contacts on your behalf. You buy direct from the supplier at the best price we can negotiate. We charge a finders fee for this service.

S — 16
Fabrication & Welding Sourcing

We don't manufacture anything. We connect you with vetted fabrication shops and welding contractors from our network, gather quotes, and help you select the right supplier for your job. We can produce the drawings, scope the work, and manage the process — charging a coordination fee for our time.

S — 17
Controls, Electrical & Software

We don't provide these services directly — but we know people who do. We connect you with trusted controls engineers, electrical contractors, and software developers from our professional network, gather quotes, and help coordinate multi-discipline delivery. A coordination fee applies.

S — 18
RAMS & Procedures

Risk Assessments and Method Statements, Safe Systems of Work, and operational procedures written to a professional standard. Suitable for construction phase CDM documentation, installation and commissioning activities, and ongoing maintenance procedures. IOSH-qualified authorship.

S — 19
Pressure Equipment Design

Design of pressure vessels, pressure pipework, and associated systems to recognised standards including PED 2014/68/EU, UK Pressure Equipment Regulations, BS PD 5500, and EN 13445. Full supporting documentation including design calculations, material certification, and fabrication specifications.

S — 20
Design Optimisation & Failure Analysis

Systematic investigation of in-service failures, underperforming designs, and recurring defects — identifying root cause and delivering a clear corrective action. Also available for design reviews and weight, cost, or performance optimisation of existing assemblies using FEA and first-principles analysis.

S — 21
Expert Opinion Reports

Independent engineering opinion delivered in formal report format — suitable for insurance claims, dispute resolution, procurement disputes, and technical due diligence. Written by a qualified mechanical engineer with 14 years of industrial experience and an MSc in Mechanical Engineering with Distinction.

🚐
Site Attendance — UK-Wide

Survey, installation supervision, FAT attendance, and commissioning support delivered on-site anywhere in the UK. Own van, commercial insurance — no reliance on third-party transport, no delays.

Site surveys As-built capture FAT attendance Installation supervision Commissioning support UK-wide
Fast Turnarounds · Diligent Quality

We move at pace when it matters — quick-turnaround design work, urgent analysis, and fast-scoped quotes for tricky situations. Every deliverable is carried out with the same attention to detail regardless of timescale. Speed is never an excuse for shoddy work.

Urgent briefs welcome Same-day scoping Any project stage Consistent quality Direct engineer contact

03 — Sectors

Who We
Work With

Food & Beverage
Pharmaceutical
Automotive
Industrial Automation
Building Services
Oil & Gas
Defence & Aerospace
Power Generation
Consumer Products
Construction
Marine
Any Other — Ask Us

04 — Partner Network

One Point
of Contact.

Forgepoint does not sell equipment, manufacture parts, or provide electrical or controls services directly. What we do is connect you to the right people and suppliers from a network built over 14 years in industry — gather competitive quotations, help you make the right selection, and coordinate delivery. We charge a transparent finders fee or coordination fee for this. You contract and pay the supplier directly.

Controls, Electrical & Software
PLC & HMI programming Panel design & build Electrical installation SCADA & automation software Control system integration Bespoke software development
🔩
Fabrication & Welding
Sheet metal fabrication Structural steelwork TIG / MIG / MMA welding Stainless steel food-grade Pressure vessel fabrication CNC & precision machining
📦
Equipment & Suppliers
Dehumidifiers & AHUs Pumps, valves & actuators Motors & drives Conveyor systems Instrumentation & sensors Structural sections & fixings
We specify, source, and coordinate — you contract direct No mark-up on equipment or services · Transparent finders & coordination fees · You get the best price, we save you the legwork
Call to Discuss

05 — How We Work

The Forgepoint
Process

Step 01
Brief & Scope

We take on any mechanical brief. Tell us what you need — whether it's a single drawing, a full design study, or ongoing engineering support. We'll scope it precisely and turn around a quote quickly.

Step 02
Quotation

You receive a clear written scope of work with a fixed price or agreed day rate. No surprises. Client-driven changes beyond scope are handled transparently with updated quotes before work proceeds.

Step 03
Design & Deliver

Our engineers get to work. We provide regular progress updates and issue deliverables in agreed formats — SolidWorks files, PDFs, DXFs, or any format your team requires.

Step 04
Review & Close

We review outputs against scope, incorporate client feedback, and issue final revision-controlled documents. Anything outside our capability is subcontracted to specialist partners at no markup.

06 — Pricing

Transparent
Pricing

Engineering Time
£0
per hour — detailing & engineering work

Hire Forgepoint engineers directly by the hour for detailing, drawing production, modelling, or any defined engineering task. Ideal for clients with ongoing requirements or burst capacity needs.

3D modelling & CAD detailing Drawing pack production Design review & mark-up Technical documentation Billed monthly or per engagement
Project Scope
Quoted
fixed-price per project scope

For defined projects — consultancy studies, full design packs, system designs — we provide a written scope and fixed price before any work begins. You know exactly what you're getting and what it costs.

Defined deliverables agreed upfront Fixed price, no scope creep Revision rounds included in scope Subcontract resource where needed Contact us for a rapid quote

07 — Our Team

Engineering
Capability

Forgepoint is a collective of mechanical engineers and designers with experience spanning industrial manufacturing, building services, structural steelwork, and process engineering.

Where a project demands specialist expertise beyond our in-house capability, we draw on a trusted subcontractor network — so you always get the right engineer for the job, without having to source them yourself.

We keep overheads low and engineering quality high. No account managers, no unnecessary layers — just competent engineers doing the work.

Mechanical Design
In-house
FEA & Structural Analysis
In-house
Fluid & Thermal Analysis
In-house
Electrical & Controls
Subcontract
Civil & Structural
Subcontract
Specialist Manufacturing
Subcontract
Role
Lead Design Engineer

3D modelling, GA production, system design, client liaison, project scoping

Role
Analysis Engineer

FEA, flow simulation, thermal modelling, structural assessment, load calculations

Role
Detailing Engineer

Drawing pack production, BOM management, revision control, standards compliance

Role
Specialist Subcontractors

Electrical, civil, specialist manufacturing — engaged project-by-project as required

08 — Remote Training

Software
Training

One-to-one and small-group remote training delivered via screen share. Sessions are practical and project-focused — not slide decks. All courses can be tailored to your current skill level and the software version you're running. Bespoke programmes for teams are available on request.

FormatRemote — screen share & live coaching
Sessions1:1, small group, or corporate team
Rate£60/hr · half & full day rates available
SW
SolidWorks
Beginner → Advanced

Parametric part modelling, assembly design, and drawing production. Covers design intent, tolerancing, and producing fabrication-ready documentation to BS 8888.

Part modelling Assembly design Drawing packs PDM Vault intro
SW+
SolidWorks Simulation
Intermediate

Finite element analysis using the SolidWorks Simulation package. Setting up studies, applying loads and constraints, interpreting stress and deflection results, and understanding mesh quality.

Static FEA Stress analysis Deflection & fatigue Results interpretation
AC
AutoCAD
Beginner → Intermediate

2D technical drawing, plant layout, and fabrication documentation. Covers drawing setup, annotation standards, layers, and producing outputs suitable for fabrication and installation teams.

2D drafting Plant layouts P&ID diagrams Drawing standards
SW+
SolidWorks Flow Simulation
Introductory → Intermediate

Computational fluid dynamics within SolidWorks for duct systems, HVAC, heat exchangers, and airflow validation. Setting up flow domains, boundary conditions, and interpreting velocity and pressure distributions.

Airflow simulation Duct & HVAC CFD Thermal analysis Results interpretation
MC
Mathcad
Introductory → Intermediate

Engineering calculation documentation for auditable, client-ready calculation packs. Building live calculation sheets, unit handling, and structuring outputs to support design submissions and regulatory review.

Calculation sheets Unit management Design justification Client-ready outputs

All courses can be scoped as single sessions, structured programmes, or ongoing support packages. Get in touch to discuss your requirements.

09 — Contact

Pick up
the phone
& let's talk.

Every enquiry gets a free initial consultation — call or text, tell us what you're working on, and we'll give you an honest steer with no obligation and no sales process. And if it's something we can't help with directly, we'll point you toward someone who can. We work with a large network of consultants and industry experts across many fields, so even when the answer isn't us, you'll leave the conversation knowing where to go next.

Call us now — free consultation 07549 032776 Tap to call on mobile 💬 Or text your enquiry Send a brief outline by SMS — we'll reply
LocationUK-based — remote & on-site available
HoursMon – Sat, reasonable hours
Quotes● Scoped & priced after first call
Prototype Tools — Unverified Reference Only.  All calculators on this page are prototype tools under active development. Results have not been independently verified and may contain errors. No output from these tools should be used for engineering design, specification, procurement or safety assessment without independent verification by a qualified engineer against the applicable design code. Forgepoint Mechanical Design accepts no liability for decisions made on the basis of results generated here. If you need verified engineering calculations, contact us directly.

Free Engineering Tools

Engineering
Calculator

Interactive reference tools built by mechanical engineers for mechanical engineers. Pipe sizes, dished ends, flanges and more.

Pipe & Tube Sizes Flange Tables Steel Sections Sheet Steel Pipe Flow & Pressure Loss Wall Thickness Fluid Mixing External Pressure Beam Design Thermal Expansion Dished Ends — Coming Soon Pressure Rating — Coming Soon

// Featured Tool

Flange Drawing Generator

Select a standard flange — or enter custom dimensions — and get a fully dimensioned, to-scale front and section view, framed in a real Forgepoint drawing border. Exports as SVG or PDF.

// Featured Tool

Gantt Chart Generator

Add phases, tasks and dates and get a to-scale project programme on a Forgepoint drawing sheet, with automatic day/week/month scaling. Saved locally in your browser — exports as SVG or PDF.

// Featured Tool

Bolt Torque Calculator

Tightening torque and clamp load for metric bolts to ISO 898-1. Pick size, property class and lubrication — get torque, preload and a full torque table for every size. Verified proof-load data.

// Featured Tool

Fillet Weld Calculator

Size fillet welds to Eurocode EN 1993-1-8 or AISC 360. Enter leg size, length and load — get effective throat, capacity, utilisation and a full capacity table. Verified worked-example data.

// Featured Tool

Pump & Fan Power

Hydraulic power, shaft power and motor sizing for pumps and fans. Enter flow and head or pressure rise — get power in kW with a service-factor installed rating. Head and pressure input.

// Featured Tool

Flow, Velocity & Pipe Size

Solve Q = V × A for velocity, flow rate or required pipe diameter. Includes typical design-velocity guidance and a velocity-by-size table with in-range flagging.

// Featured Tool

Bend Allowance & Flat Pattern

Sheet-metal flat blanks from K-factor. Enter thickness, inside radius, angle and material — get bend allowance, bend deduction and flat length by both methods. Metric & imperial.

// Featured Tool

Bolt Circle / PCD

X/Y hole coordinates for any bolt circle. Enter PCD, hole count and start angle — get every hole position, angular spacing and chord distance, with a scaled pattern diagram. For marking out or CNC.

// Featured Tool

Tank & Vessel Volume

Total and partial-fill volume for cylindrical tanks & pressure vessels — vertical or horizontal, flat, 2:1 elliptical or hemispherical heads. Dipstick chart included. Verified geometry.

// Featured Tool

Metal Weight

Weight of plate, bar, tube, box section, hexagon and angle in steel, stainless, aluminium and more. Per piece, per metre and total, with a material comparison. Verified section weights.

// Scientific Calculator

 
0
◆ Serial Number Lookup

Every pipe, tube, flange, and steel section has a unique Forgepoint reference. Enter any serial number to instantly retrieve the full specification and jump to that tool.

Pipe/Tube: FP-B310-004-002  ·  Flange: FP-FLB165-01-004  ·  Section: FP-STUB-012
Pipe & Tube Size Lookup

Select a standard, nominal size, and schedule to retrieve full dimensions — OD, ID, wall thickness, weight per metre, and manufacturing tolerances. Covers ASME B36.10 (carbon/alloy steel), ASME B36.19 (stainless steel), and EN 10255 / BS 1387 (non-alloy steel tubes).

↗ Open as Standalone Page
Serial Ref Quote this reference when ordering or enquiring
Outside Diameter
mm
Wall Thickness
mm
Inside Diameter
mm
Weight
kg/m
Cross-Section Area
cm²
Flow Area (bore)
cm²
OD Tolerance
WT Tolerance
Min Wall
Max Wall
Standard
Pipe Type

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All Schedules —
Serial RefScheduleOD (mm)WT (mm)ID (mm)WT MinWT MaxWt (kg/m)Flow Area (cm²)
Flange Size Lookup

Select a flange standard, pressure class and nominal size to retrieve full dimensions — OD, bolt circle, bolt count and size, flange thickness, raised face diameter, and manufacturing tolerances. Covers ASME B16.5 (Class 150–2500) and EN 1092-1 (PN6–PN100).

↗ Open as Standalone Page
Serial Ref Quote this reference when ordering or enquiring
Flange OD
mm
Bolt Circle (PCD)
mm
No. of Bolts
bolts
Bolt Hole Dia.
mm
Stud Bolt Size
Min. Thickness
mm
Raised Face Dia.
mm
Raised Face Height
mm
Governing Standard
Facing Type
OD Tolerance
Thickness Tolerance
BC Tolerance
Bolt Hole Tolerance

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All Classes —
SerialClass/PNOD (mm)BC (mm)BoltsBH (mm)Bolt SizeThickness (mm)RF Dia (mm)
Steel Section Lookup

Select a section type and designation to retrieve full dimensions and structural properties — area, second moment of area, section modulus, radius of gyration, and weight per metre. Covers UB, UC, PFC, Equal Angles, CHS, SHS and RHS to BS EN 10365 and BS EN 10210.

↗ Open as Standalone Page
Serial Ref
Standard
Steel Grade
Mass Tolerance
Straightness
Std Length
Section Type

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Sheet Steel Lookup

Select a material type, grade, and thickness to retrieve weight per m², weight per standard sheet size, SWG gauge equivalent, and manufacturing tolerances. Covers hot rolled, cold rolled, galvanised, stainless steel, and aluminium sheet.

↗ Open as Standalone Page
Serial Ref
Thickness
mm
SWG Equivalent
gauge
Weight / m²
kg/m²
1000 × 2000mm
kg/sheet
1250 × 2500mm
kg/sheet
1500 × 3000mm
kg/sheet
Standard
Material Grade
Thickness Tolerance
Width Tolerance
Length Tolerance
Flatness Class
Surface Finish
Density

Custom Sheet Size Calculator
Request a Quote
Pipe Flow & Pressure Loss Calculator

Size pipework from flow rate and design velocity. Select a fluid to load recommended velocities and properties, then add pipe length and fittings to estimate system pressure loss using the Darcy-Weisbach method.

↗ Open as Standalone Page
— select fluid —
Pipe Sizing
ASME B36.10M
Required ID
mm
Selected Pipe
NPS
Internal Diameter
mm
Outside Diameter
mm
Actual Velocity
m/s
Reynolds Number
Re
Flow Regime
Friction Factor f
Darcy
Enter flow rate and velocity to size pipe.
Pressure Loss Inputs
Pressure Loss Estimate
Darcy-Weisbach / Colebrook-White
Pipe Friction Loss
Fittings Loss
Elevation Head
Total Pressure Loss
Head Loss
m fluid
Pressure Gradient
kPa/m
Enter pipe length and/or fittings to calculate pressure loss.
Method: Darcy-Weisbach · Swamee-Jain friction factor · Equivalent length for fittings · Reference use only
Minimum Wall Thickness Calculator

Calculate the minimum required wall thickness for straight cylindrical pipes and shells under internal pressure. Selectable design code — ASME B31.3, ASME VIII Div.1, EN 13480, EN 13445 or PD 5500. Checks calculated thickness against all standard schedules and returns the MAWP for each.

↗ Open as Standalone Page
Minimum Wall Thickness
Calculated Min. Wall
mm
+ Corrosion Allowance
mm
Required Nominal Wall
mm (incl. mill tol.)
Inside Diameter (calc)
mm
Design Stress Used
N/mm²
Joint Factor Used
Schedule Adequacy & MAWP
ASME B36.10M
Enter inputs to generate schedule check table.
Design stress values are approximate room-temperature values. Always verify against current code stress tables at the actual design temperature. For EN 13445 and PD 5500, thickness calculated by iteration on inside diameter.
Fluid Mixing Calculator

Calculate the resultant temperature, mass flow rate, density, specific heat and viscosity when two fluid streams are combined. Select from gases and liquids. Based on an energy balance — enthalpy of mixing is not accounted for; chemical reactions are not modelled.

↗ Open as Standalone Page
Stream 1
Stream 2
Mixed Stream Properties
Energy Balance — Steady State Adiabatic Mixing
Mixed Temperature
°C
Mixed Mass Flow
kg/h
Mixed Vol. Flow
m³/h
Mixed Density
kg/m³
Mixed Cp
kJ/kg·K
Mixed Viscosity
mPa·s
Heat Duty (Stream 1)
kW
Mass Fraction (Str.1)
%
Properties at reference temperatures (typically 20°C). Verify at actual process temperature for precision engineering. Enthalpy of mixing and phase changes not modelled.
External Pressure & Collapse Calculator

Calculate the elastic and plastic collapse pressures for cylindrical shells under external pressure — vacuum vessels, jacketed vessels, buried pipework and subsea applications. Uses the Windenburg-Trilling elastic collapse formula with a DNV-derived ovality interaction for combined failure. Allowable pressures per ASME VIII Div.1, PD 5500 and EN 13445-3 (all apply a safety factor of 3.0 on critical elastic collapse pressure).

↗ Open as Standalone Page
Optional — Convert Depth to Pressure
— bar
Geometry
Material & Loading
Geometric Ratios
ASME VIII / PD 5500 / EN 13445
Do/t (Diameter Ratio)
L/Do (Slenderness)
Net Wall Thickness
mm (after corr. allow.)
Mean Diameter Dm
mm
Collapse Pressures
Windenburg-Trilling · DNV Interaction Formula
Elastic Collapse Pe
bar
Elastic Collapse — Long Cylinder
bar
Yield/Plastic Collapse Py
bar
Critical Collapse Pcoll (with ovality)
bar
Allowable Ext. Pressure Pa (SF = 3.0)
bar
Safety Factor on Pdes
× Pdes
Max. Unsupported Length Lmax
mm
Failure Mode
Standard Schedule Adequacy
ASME B36.10M — For entered Do
Enter geometry and material to generate table.
Elastic collapse: Windenburg-Trilling formula (1934). Plastic collapse: thin-wall yield. Combined: DNV interaction formula. Allowable: Pcoll/3.0 (ASME VIII Div.1 Clause UG-28 / PD 5500 Appendix B / EN 13445 Annex B approach). Reference only — verify to applicable code at design temperature.
Beam Deflection & Stress Calculator

Calculate maximum bending moment, shear force, deflection and bending stress for nine standard beam and loading configurations. Enter factored loads for ULS stress checks or unfactored for SLS deflection checks. Does not check lateral torsional buckling, shear capacity or web bearing.

↗ Open as Standalone Page
Loading
Cross Section
Material & Limits
Bending Moment & Shear Diagram
Enter beam parameters to generate diagram
Beam Analysis Results
Max Bending Moment
kNm
Max Shear Force
kN
Max Deflection
mm
Span/Deflection Ratio
L/δ
Bending Stress σ
MPa
Stress Utilisation
%
Second Moment I
cm⁴
Elastic Modulus Z
cm³
Classical beam theory. Enter factored (design) loads for ULS strength checks. Enter unfactored (characteristic) loads for SLS deflection checks. Does not check LTB, shear capacity, web bearing or connection design.
Thermal Expansion of Pipework

Calculate free thermal expansion, constrained thermal force and stress, and the minimum expansion loop or offset leg length required to absorb the movement. Enter pipe geometry to unlock force, stress and loop sizing outputs.

↗ Open as Standalone Page
Material & Temperature
Pipe Geometry — optional, enables force, stress & loop sizing
Free Thermal Expansion
ΔL = α · L · ΔT
Temperature Difference ΔT
°C
Free Expansion ΔL
mm
Expansion Rate
mm/m
Strain ε = α·ΔT
mm/m (×10⁻³)
Fully Constrained — Thermal Force & Stress
F = α · E · A · ΔT · σ = α · E · ΔT
Pipe Wall Area A
mm²
Constrained Thermal Stress σ
MPa
Constrained Thrust Force F
kN
Stress Utilisation
% of σ_y
Enter pipe Do and t to calculate constrained force and stress.
Expansion Accommodation — Loop & Offset Sizing
Guided Cantilever — ASME B31.3 Approach
U-Loop Leg Length Lloop
mm each leg
L-Offset / Elbow Leg
mm
Loop Allowable Stress Used
MPa
Bellows / Joint Stroke ΔL
mm (axial)
Enter pipe Do, t and allowable stress to size expansion loops.
Loop sizing uses guided cantilever formula L = √(3·E·Dₒ·ΔL / (2·σₐ)). Allowable stress default 2/3 σ_y. Verify to ASME B31.3 Appendix C or EN 13480-3 Clause 12. Expansion joints / bellows must be selected by the manufacturer for axial stroke, pressure rating and cycle life.
Prototype Tool — Unverified Reference Only.  This drawing generator is a prototype under active development. Dimensions are drawn from the same reference tables as the Flange Lookup calculator but have not been independently verified. No output from this tool should be used for engineering design, specification, procurement or safety assessment without independent verification by a qualified engineer against the applicable design code. Forgepoint Mechanical Design accepts no liability for decisions made on the basis of drawings generated here. If you need a verified, checked drawing, contact us directly.

Flange Drawing
Generator

// Forgepoint Engineering Tool
Auto-suggested — edit to match your flange
Auto-suggested for Sch 40 — edit if different schedule
A flange is a body of revolution, so its front view and top view are identical — only front (face-on) and side (section) views are shown. A third view would duplicate the first.

// Need it checked?

This flange drawing generator is a quick reference tool. For a drawing or calculation verified and checked by a mechanical engineer, call or text and I'll talk it through with you directly.

📞 Call 07549 032776 💬 Text a Message

Gantt Chart
Generator

// Forgepoint Engineering Tool
Your programme is saved locally in this browser only — nothing is uploaded.

// Need it checked?

This Gantt chart generator is a quick reference tool. For a drawing or calculation verified and checked by a mechanical engineer, call or text and I'll talk it through with you directly.

📞 Call 07549 032776 💬 Text a Message

Bolt & Joint

Torque T = K·F·d. Preload F = target% × proof load (As × proof stress, ISO 898-1). K is an approximate lumped friction factor — verify on actual hardware for critical joints.

Results

Tightening Torque N·m
Clamp Load (Preload) kN
⚠ Preload exceeds proof load — bolt may yield
Proof Load
Yield Load
Stress Area
Bolt Stress at Preload

Torque Table — All Sizes at Current Grade & Condition

SizeAs (mm²)Proof (kN) Preload (kN)Torque (N·m)

// Need it checked?

This bolt torque calculator is a quick reference tool. For a drawing or calculation verified and checked by a mechanical engineer, call or text and I'll talk it through with you directly.

📞 Call 07549 032776 💬 Text a Message

Weld & Load

EN 1993-1-8 simplified method: f_vw,d = f_u / (√3·β_w·γ_M2), capacity = f_vw,d × throat × length. Throat a = 0.707 × leg. γ_M2 = 1.25. For preliminary design — verify weld group geometry and eccentricity separately.
AISC 360 (LRFD): φR_n = φ·0.6·F_EXX·throat, φ=0.75. Transverse welds gain up to 50% (directionality factor). For preliminary design — check base metal capacity and weld group effects separately.

Results

Capacity per mm
Total Weld Capacity
Effective Throat
Design Shear Strength
Utilisation
Status

Capacity Table — Leg Size vs Weld Length

Leg (mm)Throat (mm)Per mm (kN) 100mm200mm300mm

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Duty & Fluid

m³/h
m
Pa
kg/m³
%
%
×
Hydraulic power P_h = ρ·g·Q·H. Shaft power = P_h / pump efficiency. Motor input = shaft / motor efficiency. Installed applies the service factor. For fans, enter pressure rise in Pa; the tool converts to equivalent head. Preliminary sizing — confirm against pump/fan curves.

Results

Shaft Power (Absorbed)
Installed (with Service Factor)
Hydraulic Power
Motor Input Power
Equivalent Head
Flow (L/s)

Power vs Efficiency — Current Duty

Pump ηShaft (kW)Motor (kW)Installed (kW)

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Solve For

m³/h
m/s
mm
Continuity: Q = V × A, with A = π·D²/4. Enter inside (bore) diameter, not nominal size. Velocity guidance is general (water/pumped liquid): suction < 2 m/s, discharge 2–3 m/s. Confirm against the specific service and code.

Typical Design Velocities

Pump suction< 2 m/s
Pump discharge2 – 3 m/s
General water1 – 3 m/s
Compressed air15 – 30 m/s

Results

Velocity
Cross-Section Area
Flow

Velocity by Pipe Size — Current Flow

ID (mm)Area (mm²)Velocity (m/s)Status

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Bend & Material

mm
mm
°
mm
mm
Leg A & B are the flat flange lengths to the bend tangent line (BA method).
Bend Allowance BA = (π/180)·A·(R + K·T). Bend Deduction BD = 2·OSSB − BA, where OSSB = tan(A/2)·(R+T). Flat length: legs measured to the bend tangent, plus BA; or outside dimensions minus BD. K-factor is material-dependent — verify with a test bend for critical work.

Results

Flat Length (BA method)
Bend Allowance
Bend Deduction
Outside Setback
Neutral Axis Offset

Bend Allowance vs Angle — Current Material

AngleBABDOSSB

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Bolt Pattern

mm
mm
°
mm
mm
Coordinates are relative to the centre (X,Y). Chord is the straight-line distance between adjacent hole centres = PCD × sin(180°/n) — useful for marking out with dividers. Angle measured counter-clockwise from the positive X-axis (3 o’clock).

Results

Angular Spacing
Chord (adjacent holes)
Bolt Circle Radius

Hole Coordinates

HoleAngleXY

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Tank Geometry

mm
mm
mm
Shell + two heads. Head types: flat (none), 2:1 elliptical (dish depth = D/4), hemispherical (dish depth = D/2). Liquid level is measured from the lowest point. Partial-fill volumes use exact segment and dished-head geometry — verified numerically. Confirm against the physical vessel and gauge.

Results

Liquid Volume
Fill Level
Total Volume
Ullage (empty)
Shell Volume
Heads Volume (2)

Dipstick Chart — Volume by Level

LevelVolume% Full

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Profile & Material

mm
mm
mm
mm
mm
mm
Weight = cross-section area × length × density. Tube, box and angle figures assume sharp corners (no root radius), so rolled-section weights may differ slightly from mill tables. Densities: mild steel 7850, stainless 8000, aluminium 2700 kg/m³. Confirm against the material certificate for critical work.

Results

Weight per Piece
Total Weight
Weight per Metre
Cross-Section Area
Volume (total)

Weight per Metre by Material

Materialkg/mPer Piece (kg)

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// Technical Reference

Technical
Articles

Practical engineering reference written by engineers. No filler, no SEO padding — just useful technical content on materials, design, standards and specification.

Pipework
Published

Pipe Schedule Selection — When to Use Sch 40, 80 or 160

Schedule numbers explained from first principles. How pressure, temperature and material interact to determine the right wall thickness — and why over-specifying costs more than you think.

~11 min readPipework · Standards
Flanges
Published

ASME B16.5 Flange Classes — Pressure-Temperature Ratings Explained

Class 150 through 2500 demystified. Why the same flange can hold different pressures at different temperatures, and how to read the P-T rating tables correctly.

~12 min readFlanges · ASME
Materials
Published

S275 vs S355 — Which Structural Steel Grade Do You Actually Need?

The practical difference between the two most common UK structural grades. When the extra yield strength of S355 is worth it, and when S275 does the job at lower cost.

~12 min readMaterials · Structural
Materials
Published

304L vs 316L vs Duplex — Stainless Steel Grades for Process Pipework

A practical guide to choosing between the three most common stainless grades. Chloride limits, temperature constraints, cost differences and when duplex becomes worth the premium.

~12 min readMaterials · Corrosion
Documentation
Published

Understanding Mill Certificates — What to Check and Why They Matter

What a 3.1 or 3.2 mill certificate actually tells you, what to verify against the order specification, and the common discrepancies that get missed on site.

~11 min readDocumentation · QA
Analysis
Published

What is FEA and When Do You Actually Need It?

Finite element analysis is frequently over-sold and under-explained. This article covers what it can and can't tell you, when a hand calculation is sufficient, and how to avoid drawing the wrong conclusions from a colour plot.

~13 min readAnalysis · FEA
CNC & Manufacture
Published

Specifying CNC Machined Parts — What Information Your Machinist Needs

The information gaps that cause delays, reruns and cost overruns on machined parts. Tolerances, surface finish, material callout, datum scheme — what to include and how to communicate it clearly.

~12 min readCNC · Drawing Practice
Drawing Practice
Published

Understanding Weld Symbols on Engineering Drawings

BS EN ISO 2553 weld symbols decoded. Fillet, butt, plug, spot — reading the arrow side, other side and tail notation without needing a reference card every time.

~12 min readWelding · Drawings
Pressure Equipment
Published

PED, BS PD 5500 and EN 13445 — Pressure Vessel Design Explained

The three frameworks most UK engineers encounter when designing pressure vessels. Which applies when, how they relate to each other, and what the Pressure Equipment Directive actually requires of you.

~13 min readPressure Equipment · Compliance
Compliance
Published

CDM 2015 for Mechanical Engineers — What You Actually Need to Know

The Construction Design and Management Regulations as they apply to mechanical design work. Principal designer duties, design risk elimination, and what goes in the health and safety file.

~12 min readCDM · Compliance
Design Practice
Published

How to Write a Good Engineering Brief

The information that makes the difference between a clean first-pass design and three rounds of revision. What to include, what assumptions to state explicitly, and how to define the envelope your engineer is working within.

~11 min readProcess · Briefing
Drawing Practice
Published

How to Read an Engineering Drawing — A Practical Guide

Third-angle projection, tolerancing, title block, revision history, GD&T basics — a ground-up guide for anyone who needs to read or approve engineering drawings without a formal background in the subject.

~13 min readDrawings · Reference
Pipework
Published

Pipe Stress Analysis — When Thermal Expansion Becomes a Structural Problem

Why pipework moves, what happens when it can't, and how to design piping systems that accommodate thermal growth without overstressing equipment nozzles or supports. Caesar II, expansion loops, and when to worry.

~13 min readPipework · Stress Analysis
Sealing & Joints
Published

Bolted Flange Joint Integrity — Why Joints Leak and How to Prevent It

Gasket selection, bolt load calculation, joint efficiency, and the effect of thermal cycling. Most flange joint leaks are preventable — and most trace back to errors made at design or assembly, not at manufacture.

~13 min readFlanges · Sealing
Process Equipment
Published

Heat Exchanger Selection — Shell and Tube, Plate and Spiral Compared

The three principal heat exchanger types, their thermal and hydraulic performance, fouling characteristics, maintenance requirements and typical applications. How to select the right type for a given duty before the thermal design begins.

~13 min readHeat Transfer · Process Equipment
Process Equipment
Published

Pump Selection — Centrifugal vs Positive Displacement

The fundamental operating principles of each pump type, their performance characteristics, how viscosity and head affect selection, and the operating envelope in which each excels. Avoiding the most common pump specification errors.

~14 min readRotating Equipment · Hydraulics
Compliance
Published

ATEX Equipment Selection for Non-Electrical Engineers

Zone classification, equipment categories, gas groups, temperature classes — what each designation means and how to specify ATEX-compliant mechanical and electrical equipment in potentially explosive atmospheres without a specialist background.

~13 min readATEX · Hazardous Areas · Compliance
Materials
Published

Understanding Corrosion — Galvanic, Pitting, Crevice and Erosion-Corrosion

The four corrosion mechanisms that cause most preventable engineering failures. How each mechanism works, which material and design combinations are vulnerable, and the practical design decisions that stop corrosion before it starts.

~14 min readMaterials · Corrosion · Design
Design Practice
Published

Engineering Change Control — Managing Design Revisions Without Losing Traceability

How to run a change control process that prevents the wrong revision reaching the fabricator, maintains a clear audit trail, and protects the integrity of as-built documentation. The practical minimum for any engineering project.

~12 min readDocumentation · QA · Design Practice
Compliance
Published

LOLER and Lifting Equipment — What Mechanical Engineers Need to Know

The Lifting Operations and Lifting Equipment Regulations as they apply to designed lifting points, pad eyes, lifting beams and spreader frames. What to design, what to certify, and how LOLER interacts with CDM and the Machinery Directive.

~13 min readLOLER · Compliance · Lifting
Sealing & Joints
Published

Gasket Selection — Types, Materials and Correct Application

Spiral wound, ring joint, PTFE, compressed non-asbestos fibre — what each gasket type is, its applicable pressure and temperature range, and how to match gasket selection to flange class, fluid service and operating conditions.

~13 min readSealing · Flanges · Pipework
Process Equipment
Published

Control Valve Sizing — Cv, Flow Coefficient and Why It Matters

How control valves are sized, what the flow coefficient Cv represents, and what happens when a valve is over- or under-sized. Practical guidance on specifying control valves that actually control — not just open and close.

~14 min readControl Valves · Process · Instrumentation
Automation
Published

Industrial Robots — Types, Manufacturers and How to Select the Right One

Articulated, SCARA, delta, Cartesian, collaborative — the major robot types, the key manufacturers and models, and a practical framework for matching robot architecture to application.

~14 min readAutomation · Robotics · Integration
Manufacturing Processes
Published

Rotary Tube Piercing — How Seamless Pipe Is Made

The Mannesmann process explained — how a solid steel billet becomes a seamless tube without ever being drilled or welded. Cross-roll piercing mechanics, elongation mills, and why seamless pipe commands a premium over welded.

~12 min readManufacturing · Pipework · Materials
Pressure Vessels · Materials
Published

Low Temperature Pressure Vessels — Metallurgical Implications of Sub-Zero Service

Why cold kills carbon steel. Ductile-to-brittle transition, Charpy impact testing, ASME UCS-66 exemption curves, material selection from −29°C to −196°C, and what the codes actually require when the temperature goes below zero.

~15 min readPressure Vessels · Metallurgy · Cryogenics
Process Piping · Codes
Published

ASME B31.3 Process Piping — A Practical Guide

Scope, fluid categories, wall thickness design, allowable stresses, quality factors, flexibility analysis, examination requirements and pressure testing. What the code actually requires at every stage of a process piping project.

~16 min readProcess Piping · ASME · Design
Process Engineering · Documentation
Published

P&ID Reading and Drawing Guide — Symbols, Tags and Control Loops

How to read and produce Piping and Instrumentation Diagrams. ISA 5.1 symbology, instrument identification tags, control loop notation, safety instrumented systems, line designations and how the P&ID fits into the project lifecycle.

~14 min readP&ID · Instrumentation · Process
Process Safety · Pressure Relief
Published

Pressure Relief Valves — Sizing, Selection and Code Requirements

Overpressure scenarios, set pressure and accumulation, API 520 sizing equations for vapour, liquid and steam, back pressure effects, conventional vs balanced bellows vs pilot-operated valves, rupture discs, and installation requirements.

~15 min readProcess Safety · API 520 · Relief Systems
Fasteners · Pressure Service
Published

Fasteners for Pressure Service — ASTM A193, A194 and EN ISO 898

Stud bolt and nut material grades for flanged joints in process piping and pressure vessels. B7/2H, L7/4, B8M/8M, and their EN equivalents — what each grade offers, temperature limits, sour service hardness requirements, and why the wrong fastener is one of the most common causes of flange joint leakage.

~12 min readFasteners · Flanges · Materials
Food & Pharma · Design Practice
Published

Hygienic Design Principles — Engineering for Food, Pharma and Bioprocessing

EHEDG and ASME BPE principles applied to process equipment. Surface finish requirements, dead leg limits, self-draining geometry, weld quality standards, hygienic connections, CIP design, material selection, and the common design errors that create contamination risk no amount of cleaning can reliably eliminate.

~14 min readHygienic Design · EHEDG · ASME BPE · CIP
Manufacturing · Additive
Published

Metal Additive Manufacturing — Processes, Materials and New Developments

LPBF, WAAM, DED, binder jetting and electron beam processes compared. Material properties vs wrought equivalents, design for additive, topology optimisation, qualification challenges, and the new developments — multi-laser productivity, in-situ monitoring, AI-driven process control and emerging materials — that are reshaping what the technology can do.

~15 min readAdditive Manufacturing · 3D Printing · Materials
NDT · Inspection · Welding
Published

NDT Methods for Welds and Pressure Equipment

RT, UT, MT, PT and PAUT explained — when to use each method, what they find, weld quality acceptance levels per EN ISO 5817 and ASME Section V, and how to specify examination scope in engineering documents.

~14 min readNDT · Welding · Quality Assurance
Valves · Process Engineering
Published

Valve Selection for Process Service — Types, Standards and Criteria

Gate, globe, ball, butterfly, needle, diaphragm and check valves compared — selection criteria, pressure ratings, material selection, ASME/API standards and when each type is the right choice for process piping service.

~13 min readProcess Engineering · Valves · Piping
Pipe Supports · Pipework Design
Published

Pipe Support Design — Types, Spacing and Selection

Resting supports, guides, anchors, spring hangers and pipe shoes explained — support spacing calculations, the three load types, ASME B31.3 requirements and common design errors that cause pipework failures.

~12 min readProcess Engineering · Pipe Supports · ASME B31.3
GD&T · Tolerances · Engineering Drawings
Published

Engineering Tolerances, Fits and GD&T — A Practical Guide

ISO 286 tolerance system, hole/shaft basis fits, clearance and interference fits, and GD&T symbols for flatness, straightness, roundness, cylindricity and positional tolerance — how to read and specify them correctly on engineering drawings.

~12 min readEngineering Drawings · Tolerances · GD&T · Machined Parts
Instrumentation · Process Engineering
Published

Process Instrumentation Fundamentals — Pressure, Temperature, Level and Flow

How pressure transmitters, thermocouples, RTDs, guided wave radar level instruments and Coriolis flow meters actually work — and how to select the right measurement technology for process service conditions.

~13 min readInstrumentation · Process Engineering · Measurement
Articles written by Forgepoint Mechanical Design engineers. For reference only — always verify against current published standards for design-critical applications. | ← Back to Main Site
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Live Feed — Updated Continuously

Engineering News

The latest stories from the engineering and manufacturing press, pulled live from public RSS feeds each time this page opens. Headlines link to the original publisher.

Forgepoint Engineering Briefing
Three Stories Worth Your Attention This Month
Nuclear · Defence
Rolls-Royce SMR Clears Second Regulatory Hurdle as Wylfa Build Begins
The UK's first domestic SMR programme has completed Step Two of its regulatory assessment and started site-specific design work at Wylfa — with a new agreement now extending Rolls-Royce's nuclear ambitions into Advanced Modular Reactor fuel technology.
Read Briefing →
Aerospace · Manufacturing
Farnborough 2026 Signals Acceleration in UK Aerospace Manufacturing
A sixth exhibition hall, fresh supply chain investment, and a sector talking about growth rather than recovery — what July's airshow tells subcontract manufacturers about where demand is heading.
Read Briefing →
Materials · Structural Steel
UK Steel Strategy Reshapes Material Sourcing for Structural Engineers
New import tariffs from July, £2.5bn in state investment, and an electric arc furnace under construction at Port Talbot — what the government's steel strategy means for specification, lead times and cost.
Read Briefing →
Automation · Manufacturing
UK Manufacturing's Robotics Gap — and the SMEs Closing It
The UK has roughly a ninth of South Korea's robot density on the factory floor — but a Kent fabricator that automated its welding five years ago shows what's possible, against a backdrop of new SME-focused funding routes.
Read Briefing →
Energy · Decarbonisation
UK Hydrogen Strategy Moves From Paper to Pipework
A new green hydrogen agreement at the Port of Tilbury, a funding round opening for further production capacity, and a government review into hydrogen for steelmaking — what's actually getting built versus what's still strategy.
Read Briefing →
Workforce · Skills
The £5.2 Billion Cost of the UK's Engineering Skills Gap
New figures put a price on the shortage that fabricators already feel on the shop floor — apprenticeship starts down 40% since 2017, and precision engineering short by well over 100,000 workers a year.
Read Briefing →
Energy · Carbon Capture · Process Engineering
HyNet Reaches FID — What CCUS Means for Process Engineers on the Ground
The UK's first major carbon capture and storage cluster has taken its Final Investment Decision. For process engineers, CO₂ at pipeline pressure is a different design problem from the fluids most are used to — and the first projects are defining what competence looks like in this space.
Read Briefing →
Energy · Offshore Wind · Fabrication
Great British Energy's First Fabrication Awards Put UK Yards Back in Play
The first batch of offshore wind fabrication contracts from Great British Energy has landed — and this time a deliberate domestic content clause means UK yards, rather than European competitors, are in the frame for monopile and transition-piece work.
Read Briefing →
Advanced Manufacturing · Digital Engineering
Made Smarter Expansion Brings Digital Twins Within Reach of UK SME Manufacturers
A renewed Made Smarter Innovation programme puts £160 million behind digital adoption in UK manufacturing — and for the first time, grants are structured specifically for firms with fewer than 250 employees who want to trial digital twin technology on a live production line.
Read Briefing →
Nuclear · Manufacturing · Supply Chain
UK Nuclear Manufacturing Supply Chain Opens as SMR Programme Enters Detailed Design
The Rolls-Royce SMR programme has moved from generic design assessment into detailed engineering, triggering the first substantive wave of supply chain engagement. For UK precision manufacturers in aerospace, defence and industrial sectors, the qualification requirements and the route to getting on the approved vendor list are now concrete.
Read Briefing →
Hydrogen · Pressure Systems · Materials
Hydrogen Infrastructure Engineering — Material Selection and Pressure System Compliance for the First Build Wave
The first wave of commercial-scale UK electrolysis and hydrogen storage projects is moving from feasibility into detailed design. The engineering requirements — particularly hydrogen embrittlement, ASME B31.12 and ATEX Zone classification — differ substantially from conventional process plant.
Read Briefing →
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Project Portfolio — Anonymised

Case Studies

Anonymised project summaries from completed work across process engineering, thermal analysis, structural design and fabrication. All client and site details have been withheld.

FEA thermal analysis of high-temperature ducting
Thermal Analysis · Heat Recovery · Process Engineering
Heat Recovery from Uninsulated High-Temperature Process Ducting
FEA-led thermal investigation of uninsulated ductwork operating at surface temperatures up to 319°C, followed by design and installation of an air-to-water heat exchanger recovering 5kW of otherwise wasted thermal energy.
◆ 5kW recovered FEA · Heat Recovery

Engineering Reference — Free to Use

Reference Data

Comprehensive dimensional and engineering data tables for pipe, flanges, fittings, structural steel, sheet material and pressure vessel heads — drawn from the same datasets behind our engineering calculators.

⚠ Reference data only — unverified prototype tool. Always confirm against the current published standard (ASME, EN, BS) before use in design-critical applications. Dimensions shown are nominal and subject to manufacturer/mill tolerance.
01 · Pipe
Pipe Schedules & Wall Thickness
Full OD and wall thickness tables — ASME B36.10M carbon/alloy steel, B36.19M stainless, EN 10255 light/medium/heavy, EN 1057 copper tube, duplex, super duplex, titanium, aluminium and Inconel 625.
9 material standards · NPS ⅛–24
02 · Flanges
Flange Dimensions & Bolting
OD, bolt circle, bolt hole diameter, bolt size, quantity and flange thickness — ASME B16.5 Class 150 to 2500, and EN 1092-1 PN6 to PN40.
ASME B16.5 · EN 1092-1 · NPS ½–24
03 · Bolting
Stud Bolt Reference by Flange Class
Stud bolt diameter and quantity required for every NPS and pressure class, derived directly from the flange dimension tables — the number and size you need to order for any joint.
ASME B16.5 · All classes · NPS ½–24
04 · Fittings
Buttweld Fitting Dimensions
Centre-to-end dimensions for 90° long radius elbows, 90° short radius elbows, 45° long radius elbows and equal tees — the standard ASME B16.9 multipliers applied across the full NPS range.
ASME B16.9 · NPS ½–24
05 · Vessel Heads
Pressure Vessel Heads & Dished Ends
Hemispherical, 2:1 ellipsoidal, torispherical (ASME F&D) and flat heads compared — design formulas, K/M factors, crown depth ratios and a computed depth table across standard vessel diameters.
ASME VIII Div.1 UG-32 · OD 300–3000mm
06 · Structural
Structural Steel Section Properties
Full dimensional and section property tables — Universal Beams, Universal Columns, Parallel Flange Channels, Equal Angles, Circular Hollow Sections, Square and Rectangular Hollow Sections.
BS EN 10365 · BS EN 10210/10219 · 7 section types
07 · Sheet & Plate
Sheet & Plate Steel Reference
Standard thickness ranges and tolerances for hot rolled, cold rolled, galvanised, 304/316L stainless, 2205 duplex and aluminium sheet and plate.
BS EN 10025 · BS EN 10088 · 8 material types