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Pipework Thermal Expansion Calculator

Calculate free thermal expansion, fully-constrained thermal force and stress, and expansion loop or offset sizing for pipework systems using the guided cantilever method per ASME B31.3.

Thermal Expansion of Pipework

Calculate free thermal expansion, constrained thermal force and stress, and the minimum expansion loop or offset leg length required to absorb the movement. Enter pipe geometry to unlock force, stress and loop sizing outputs.

Material & Temperature
Pipe Geometry — optional, enables force, stress & loop sizing
Freie Wärmedehnung
ΔL = α · L · ΔT
Temperature Difference ΔT
°C
Free Expansion ΔL
mm
Expansion Rate
mm/m
Strain ε = α·ΔT
mm/m (×10⁻³)
Vollständig fixiert — Thermische Kraft & Spannung
F = α · E · A · ΔT · σ = α · E · ΔT
Pipe Wall Area A
mm²
Constrained Thermal Stress σ
MPa
Constrained Thrust Force F
kN
Stress Utilisation
% of σ_y
Enter pipe Do and t to calculate constrained force and stress.
Dehnungsausgleich — Bogen- & Versatzdimensionierung
Geführter Kragarm — ASME-B31.3-Ansatz
U-Loop Leg Length Lloop
mm each leg
L-Offset / Elbow Leg
mm
Loop Allowable Stress Used
MPa
Bellows / Joint Stroke ΔL
mm (axial)
Enter pipe Do, t and allowable stress to size expansion loops.
Loop sizing uses guided cantilever formula L = √(3·E·Dₒ·ΔL / (2·σₐ)). Allowable stress default 2/3 σ_y. Verify to ASME B31.3 Appendix C or EN 13480-3 Clause 12. Expansion joints / bellows must be selected by the manufacturer for axial stroke, pressure rating and cycle life.

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